These window surrounds and bands take a long
time, when formed with wood and cement mortar. These honest to goodness cement bands beat the hell out of gluing flimsy foam to the wall. |
These patented pre made plantons, are simply
metal lath bent with a corner aid (western corner bead) attached, pre bent to the finish dimension of the band. |
Dan makes his plantons in different stock designs, including this three step band. Pricing is very reasonable. ( I don't know about shipping, however) | Window surrounds are made as a kit, and priced
according to the design.
Dan says, "I have also made pot shelves that protrude away from the wall 12 inches and two fat guys can sit on it without any cracks" |
Top view showing:
1. Pre bent lath 2. Corner aids pre-set 3. Building paper lining to meet building codes |
A view of the back side of the sample Dan sent
me, showing the lining. |
These plantons come in 8 foot sticks and are designed to be installed
after the house or building have been
waterproofed. Been making these with a bullnose can can also use a
sharp corner aid if needed. Already in
process of doing more R & . Eventually the aid will be spot welded
instead of non toxic hot glue. As well,
the corner aid will eventually be integrally designed where it will
be all one piece. Reggie, what's not here to
achieve the shape is the lumber, of course, and there is NO FOAM.
To damage these after the brown coat you would need a big hammer. There
is no question on the strength,
I have also made pot shelves that protrude away from the wall 12 inches
and two fat guys can sit on it without
any cracks. I got pics of that. I think that is damn good for being
hollow inside. They do retain a 7/8 inch
fill which is more than enough for non-structural plantons. They are
expensive because they are all made by
hand with few machines right now, until I can get the funding for wire
forming machines so I can lower the price.
Here, Reggie, on custom homes they spend more money on the bands than
it costs to plaster the whole house.
Right now I can only put out about 800 to 1000 feet per day, but do
have some inventory. I'm not sure if I'm
ready for advertising yet, but you never know. These plantons are also
good I think for fixer uppers where one has
to try to hide wires and pipes, and can dress up an older house. You
can't really use these, though, if you are just
doing a restucco, unless you wanted to go to the trouble of doing some
demo first. The nailing flange is the key,
of course it keys into the existing lath for the plaster key, after
these bands are scratched you can't budge them.
One does not have to use the nailing flange just to nail it down, you
can put 10 penny galvanized through the
center channel, also, you just need to tack these up, the mud is what
makes them strong, of course.
It helps to have a radial arm chop saw that can do the picture frame
cuts for a clean flush abutment. The only
thing to watch out for is when you have a stud sucked in you would
need to shim that particular stud.
After training lathers myself it seems they take a few houses before
they get it down. I call for these plantons to be
nailed at every stud at 16" centers. California code requires two layers
of 60 minute paper plus a layer of
bituthene over any plantons, because mostly from the lumber warping
and cracking the plaster.
There is a lot more to say but will let it go for now I just want to
get this sample in the mail.
Thanks, Dan