Info on Stucco and Plastering-December 2015 - forty-fourth issue
Keene's cement-
durable and scrubbable
Keene's cement was invented about 1828 By R.W. Keene
to make theatrical masks.
Dear Mr Bullard,
I picked up a letter to you on the internet from Gene
Zacharias when I did a search for R.W.Keene. I
wonder if you can help me or put me in touch with Mr
Zacharius.I am researching Richard Wynn Keene, also
known as Dykwynkyn, mask & property
maker and costume designer at Theatre Royal Drury Lane,
London, who was born 1809 and died 1887. He was
buried in the Actors Acre at Brookwood Cemetery,
Surrey, England on 2nd Dec 1887, aged 78. I only
know what he did in the Theatre but I understand that he
patented Keene's Cement and from Mr Zacharius's letter
to you he is mentioned in the same sentence as Donatello
and Michelangelo !!! This was fantastic news
for me but I would love to know more. Can you
suggest anywhere that I can find information on him or
anyone that I can contact who would also be interested
in him ? I would be grateful for any information
at all that you could give me. I live in
London and my address is .....
How amazing that you still use Keene's cement.
Working at Drury Lane he made all sorts of props for the
shows and especially for the pantomimes when he made
hundreds of full size grotesque heads which were worn by
children and the chorus, so couldn't be too heavy.
I have seen 6 of his costume designs and he obviously
had a great sense of humour. He was apparently
deaf from an early age. He finished up in dire
poverty and I think had a stroke, very sad. A
fascinating man - I would like to write an
article about him.
What USG , who makes Red Top Keene's cement says
about Keene's cement:
Perfect for schools, hospitals and other "hard
wear" applications.Blends with lime putty to create a
durable, crack-resistant finish. RED TOP Keenes Cement is the ultimate
choice for texturing. When mixed with lime, its
highly calcined, "dead-burned," white, gypsum
plaster produces durable, highly crack-resistant,
smooth- and sand-float finishes. It mixes well in
large batches, delivering a dense finish that
requires a high-strength gypsum basecoat. The cement sets in 3-6 hours and is
retemperable, so it can be floated for an extended
time period. It permits color finishing when
sand-float finished. .
Shower finishes:
Hello,
really like your web page and have a question for u.
We are originally from Europe and big fans of the
stucco.
Now based in the midwest we would like to build
stucco / plaster shower enclosures, instead of tile.
We like the free forming opportunity.
We have not been able to find material here in
the Midwest. In Cal we found Merlex, but nothing
here in Ohio.
Do you have a recommendation for us. What material
to use? Premix/ Mix ourselves.
We used keene's for this sand
float finish in this church sanctuary. Since
Keene's sets slow we were able to do large
walls without leaving a join.
Color plaster finish is
applied to this large kitchen and dining area.
This couldn't have been possible using
conventional plaster. MORE...
By mixing large quanities in a
garbage can, we were able to white coat this enormous addition the same day. MORE...>
Mixing large batches of color
plaster in a garbage can assures uniformity.
Keene's Cement is really a gypsum plaster, and the
only gypsum plaster than can be re-tempered, that is
water added and remixed when it sets up to bring it back
to life.
We used it over the years as a finish for bathrooms
and kitchens, because Keene's is very water
resistent and super hard making for scrubbable walls.
Keene's works good over a gypsum plaster basecoat, and
cement basecoats,
even though I have had bad results using Keene's
over cement basecoats twice.
My bad experiences with Keenes:
Keene's isn't resistant to cold weather and
should never be used outside.
I used it outside on stucco to smooth trowel some beams
and the finish crumbled and failed in less than 4 years.
I also had bad results using Keene's on a cement
basecoat on a raquet ball court many years ago
and it never set up all the way. It may have
been a bad bag, I don't know. I went back the next day
and troweled and troweled. Finally I went back and
filled in check cracks a soft areas and got it barely
good enough to pass. I have seen excellent results over
cement basecoats in hospitals,
so I don't know what went wrong.
I can vouch for Keene's as a finish for a shower over
a gypsum basecoat, but I would never use it for a bathtub,
shower floor, or anywhere there is standing water
unless it was on a cement basecoat.
If you see old buildings where the walls are scored
to look like tile,
it was most likely Keene's cement. I worked on a circa
1901 hospital
in Richmond and an old 1903 mansion where the walls were
scored to look
like tile and the walls were in good shape.
How do I know it was Keene's ? I worked with an old
plasterer that assured me the hospital was Keene's,
because Keene's sets slow allowing time to score the
tiles. Also the walls were super hard.
A smooth troweled Keene's cement finish develops over
2,500 psi strength. Keene's is used a lot out west for textured
finishes. Since it sets slow, large areas can
be done at the same time, with out leaving a join.
We use Keene's for our decorative color finishes, for
the same reason. Keene's can be mixed in garbage cans
and can be troweled the next day. Adding silica sand
also improves strength, add adds desired texture
features which wouldn't be possible with other plaster
finishes.
I used Keene's cement when I plastered my house.
I had some cool color
finishes on the ceilings and troweled the walls smooth.
I painted the
painted drywall with plaster weld, and put on a thin
coat of veneer basecoat.
After a finish coat of Keene's I had walls that were
super durable and scrubbable
in spite of how thin they are.
Keene's cement is used for scagliola, a faux
marble plaster technique.
Why R W Keenes invented Keene's cement for theatrical
masks is obvious. He wanted a mask that was a lot harder
than molding plaster, and set slow allowing him time to
shape his masks.
It is strange a plaster used for making masks had
such an impact on the plaster industry.
Portland cement was invented by an English bricklayer to
make fake stones and I don't
know what we would do without it. All the concrete
around you is made from Portland
and it revolutionized stucco and masonry.